使用R901102708型(xing)德(de)國(guo)REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)的方法(fa):
用於安全保護(hù)(hu)時(shi),將(jiang)德(de)國(guo)REXROTH壓力(li)繼(ji)電(dian)器(qi)設(shè)(she)置在(zai)夾緊液(ye)壓(ya)缸的壹(yi)端(duan),液壓泵(beng)啟(qi)動(dong)後,首先將工(gong)件(jian)夾緊,此時(shi)夾緊液(ye)壓(ya)缸的右腔(qiang)壓力(li)升(sheng)高(gao),當(dāng)(dang)升(sheng)高到(dao)德國(guo)REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)的調(diào)定值(zhi)時,德(de)國(guo)REXROTH壓力(li)繼(ji)電(dian)器(qi)動(dong)作(zuo),發(fā)出(chu)電信號使2YA通(tong)電(dian),於(yu)是(shi)切(qie)削液(ye)壓缸進(jìn)刀切(qie)削。在(zai)加工(gong)期(qi)間(jian),德(de)國(guo)REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)微(wei)動(dong)開關(guān)(guan)的常開(kai)觸點(diǎn)始(shi)終閉合。若工(gong)件(jian)沒(mei)有夾緊,德(de)國(guo)REXROTH壓力(li)繼(ji)電(dian)器(qi)2斷開(kai),於(yu)是(shi)2YA斷電(dian),切(qie)削液(ye)壓缸立(li)即(ji)停(ting)止(zhi)進(jìn)刀,從而(er)避免工(gong)件(jian)未(wei)夾緊被(bei)切(qie)削而(er)出(chu)事故。
其實(shí)用於控(kong)制(zhi)執(zhí)(zhi)行元(yuan)件(jian)的順序(xu)動(dong)作(zuo)時,液(ye)壓泵(beng)啟(qi)動(dong)後,首先2YA通(tong)電(dian),液(ye)壓(ya)缸左腔進(jìn)油,推(tui)動(dong)活(huo)塞(sai)方向右(you)移。當(dāng)(dang)碰(peng)到(dao)限(xian)位器(或(huo)死(si)擋(dang)鐵)後,系(xi)統(tǒng)壓力(li)升(sheng)高(gao),德(de)國(guo)REXROTH壓力(li)繼(ji)電(dian)器(qi)發(fā)(fa)出(chu)電信號,使1YA通(tong)電(dian),高(gao)壓(ya)油進(jìn)入液壓缸的左腔,推(tui)動(dong)活(huo)塞(sai)右移(yi)。這時若3YA也(ye)通(tong)電(dian),液(ye)壓(ya)缸的活(huo)塞(sai)快速(su)右(you)移(yi);若(ruo)3YA斷電(dian),則液壓缸的活(huo)塞(sai)慢速(su)右(you)移(yi),其慢速(su)運(yùn)動(dong)速(su)度(du)由(you)節(jié)流閥調(diào)(tiao)節(jié)。
再(zai)次(ci)用於液(ye)壓泵(beng)卸荷時,德(de)國REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)不(bu)是(shi)控(kong)制(zhi)液壓泵(beng)停(ting)止(zhi)轉(zhuǎn)(zhuan)動(dong),而(er)是(shi)控(kong)制(zhi)二位二通(tong)電(dian)磁(ci)閥(fa),將液壓泵(beng)5輸出(chu)的壓力(li)油(you)流回(hui)油箱(xiang),使其卸荷。
最後(hou)用於液(ye)壓泵(beng)的啟(qi)閉時,有(you)兩個(ge)液壓泵(beng),高壓(ya)小(xiao)流量泵(beng),低壓(ya)大流量泵(beng)。當(dāng)活(huo)塞(sai)快速(su)下降時,兩泵(beng)同時(shi)輸出(chu)壓力(li)油(you)。當(dāng)(dang)液(ye)壓(ya)缸活(huo)塞(sai)桿(gan)抵住工(gong)件(jian)開(kai)始(shi)加壓時(shi),德(de)國REXROTH壓力(li)繼(ji)電(dian)器(qi)在(zai)壓(ya)力(li)油(you)作(zuo)用下發(fā)(fa)出(chu)動(dong)作(zuo),觸動(dong)微動(dong)開關(guān)(guan),將常閉觸點(diǎn)斷開(kai),使液(ye)壓(ya)泵(beng)停(ting)轉(zhuǎn)(zhuan)。在(zai)加工(gong)過(guo)程(cheng)中(zhong)減慢(man)液(ye)壓缸的速(su)度(du),同(tong)時(shi)減少(shao)動(dong)力(li)消(xiao)耗(hao)。
德(de)國(guo)REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)是(shi)利(li)用液體的壓力(li)來(lai)啟(qi)閉電氣觸(chu)點(diǎn)的液壓(ya)電氣轉(zhuǎn)(zhuan)換(huan)元件(jian)。當(dāng)(dang)系(xi)統(tǒng)壓力(li)達(dá)(da)到(dao)德國(guo)REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)的調(diào)定值(zhi)時,發(fā)(fa)出(chu)電信號,使電(dian)氣元(yuan)件(jian)(如(ru)電磁鐵、電機(jī)、時間(jian)繼(ji)電(dian)器(qi)、電(dian)磁離合器等)動(dong)作(zuo),使油(you)路卸(xie)壓(ya)、換(huan)向,執(zhí)(zhi)行元(yuan)件(jian)實(shí)現(xiàn)順序(xu)動(dong)作(zuo),或關(guān)(guan)閉電動(dong)機(jī)使系(xi)統(tǒng)停(ting)止(zhi)工(gong)作(zuo),起安全保護(hù)(hu)作(zuo)用等。
德(de)國REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)有(you)柱塞式、膜(mo)片式、彈(dan)簧(huang)管(guan)式和(he)波紋(wen)管(guan)式四種(zhong)結(jié)(jie)構(gòu)形(xing)式。下面(mian)對(dui)柱塞式德(de)國(guo)REXROTH壓力(li)繼(ji)電(dian)器(qi)的工(gong)作(zuo)原(yuan)理(li)作(zuo)壹(yi)介紹(shao):
當(dāng)從繼(ji)電(dian)器(qi)下端(duan)進(jìn)油口(kou)3進(jìn)入的液體壓(ya)力(li)達(dá)(da)到(dao)調(diào)定壓力(li)值(zhi)時,推(tui)動(dong)柱塞2上(shang)移(yi),此位移通(tong)過(guo)杠桿(gan)放大後推(tui)動(dong)微動(dong)開關(guān)(guan)4動(dong)作(zuo)。改變彈(dan)簧1的壓縮(suo)量,可以調(diào)節(jié)繼(ji)電(dian)器(qi)的動(dong)作(zuo)壓力(li)。
應(yīng)(ying)用場合:用於安全保護(hù)(hu)、控(kong)制(zhi)執(zhí)(zhi)行元(yuan)件(jian)的順序(xu)動(dong)作(zuo)、用於泵(beng)的啟(qi)閉、用於泵(beng)的卸荷。
註意(yi): 德國REXROTH壓力(li)繼(ji)電(dian)器(qi)必須放在(zai)壓(ya)力(li)有(you)明(ming)顯變(bian)化的地方才(cai)能輸出(chu)電信號。若(ruo)將德(de)國REXROTH壓力(li)繼(ji)電(dian)器(qi)放在(zai)回(hui)油路上(shang),由(you)於回(hui)油路直(zhi)接(jie)接(jie)回(hui)油箱(xiang),壓力(li)也(ye)沒有(you)變化,所以(yi)德(de)國(guo)REXROTH壓力(li)繼(ji)電(dian)器(qi)也(ye)不會(hui)工(gong)作(zuo)。
德國(guo)REXROTH壓力(li)繼(ji)電(dian)器(qi)的主要性能有(you)以(yi)下幾(ji)個(ge)方面(mian)。
(1)調(diào)(tiao)壓(ya)範(fàn)(fan)圍(wei)
德(de)國(guo)REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)能夠(gou)發(fā)出(chu)電信號的低工(gong)作(zuo)壓力(li)和(he)最高(gao)工(gong)作(zuo)壓力(li)的範(fàn)(fan)圍(wei)稱(cheng)為(wei)調(diào)(tiao)壓(ya)範(fàn)(fan)圍(wei)。
(2)靈(ling)敏度(du)與(yu)通(tong)斷調(diào)(tiao)節(jié)區(qū)(qu)間(jian)
系(xi)統(tǒng)壓力(li)升(sheng)高(gao)到(dao)德國(guo)REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)的調(diào)定值(zhi)時,德(de)國(guo)REXROTH壓力(li)繼(ji)電(dian)器(qi)動(dong)作(zuo)接(jie)通(tong)電(dian)信號的壓力(li)稱(cheng)為(wei)開(kai)啟(qi)壓力(li);系(xi)統(tǒng)壓力(li)降低,德國(guo)REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)復(fù)(fu)位切(qie)斷電(dian)信號的壓力(li)稱(cheng)為(wei)閉合壓力(li)。開(kai)啟(qi)壓力(li)與(yu)閉合壓力(li)的差值(zhi)稱(cheng)為(wei)德(de)國(guo)REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)的靈敏度(du)。差值(zhi)小(xiao)則靈敏度(du)高(gao)。為(wei)避免系(xi)統(tǒng)壓力(li)波動(dong)時德(de)國REXROTH壓力(li)繼(ji)電(dian)器(qi)時(shi)通(tong)時(shi)斷,要求(qiu)開啟(qi)壓力(li)與(yu)閉合壓力(li)有(you)壹(yi)定的差值(zhi),此差值(zhi)若可調(diào),則稱(cheng)為(wei)通(tong)斷調(diào)(tiao)節(jié)區(qū)(qu)間(jian)。
(3)升(sheng)壓(ya)或(huo)降壓動(dong)作(zuo)時間(jian)
德(de)國(guo)REXROTH壓(ya)力(li)繼(ji)電(dian)器(qi)入(ru)口(kou)側(cè)(ce)壓(ya)力(li)由(you)卸荷壓力(li)升(sheng)至(zhi)調(diào)(tiao)定壓力(li)時(shi),微(wei)動(dong)開關(guān)(guan)觸點(diǎn)接(jie)通(tong)發(fā)(fa)出(chu)電信號的時間(jian)稱(cheng)為(wei)升(sheng)壓(ya)動(dong)作(zuo)時間(jian),反之,壓力(li)下降,觸點(diǎn)斷開(kai)發(fā)(fa)出(chu)斷電(dian)信號的時間(jian)稱(cheng)為(wei)降壓動(dong)作(zuo)時間(jian)。
(4)重復(fù)(fu)精(jing)度
在(zai)壹(yi)定的調(diào)定壓力(li)下,多(duo)次(ci)升(sheng)壓(ya)(或(huo)降壓)過程(cheng)中(zhong),開(kai)啟(qi)壓力(li)或(huo)閉合壓力(li)本(ben)身(shen)的差值(zhi)稱(cheng)為(wei)重復(fù)(fu)精(jing)度,差值(zhi)小(xiao)則重復(fù)(fu)精(jing)度高(gao)。
產(chǎn)品(pin)實(shí)物如(ru)下圖(tu)所示:
