意大利(li)ATOS葉片(pian)泵PFE-51110/1DW 32型(xing)的雙(shuang)作用(yong)原(yuan)理:
意(yi)大利(li)ATOS葉片(pian)泵轉(zhuǎn)子旋轉(zhuǎn)時(shí),葉片(pian)在(zai)離(li)心(xin)力和壓力油的作(zuo)用(yong)下(xia),尖部緊貼在(zai)定子內(nèi)表面(mian)上(shang)。這樣兩(liang)個(gè)葉(ye)片(pian)與轉(zhuǎn)子和定子內(nèi)表面(mian)所(suo)構(gòu)成(cheng)的工(gong)作容積(ji),先(xian)由小到大吸(xi)油(you)後(hou)再(zai)由大到小(xiao)排(pai)油(you),葉片(pian)旋轉(zhuǎn)壹周(zhou)時(shí),完(wan)成壹(yi)次吸(xi)油(you)與排(pai)油(you)。
壹、意大利(li)ATOS單(dan)作用(yong)葉(ye)片(pian)泵的工(gong)作原理
葉(ye)片(pian)泵由轉(zhuǎn)子1、定子2、葉片(pian)3、配油(you)盤和(he)端蓋等部件所(suo)組成(cheng)。定子的內(nèi)表面(mian)是(shi)圓柱形(xing)孔(kong)。轉(zhuǎn)子和定子之(zhi)間存(cun)在(zai)著偏(pian)心。葉(ye)片(pian)在(zai)轉(zhuǎn)子的槽內(nèi)可靈活(huo)滑動(dòng),在(zai)轉(zhuǎn)子轉(zhuǎn)動(dòng)時(shí)的離(li)心(xin)力以(yi)及(ji)通(tong)入(ru)葉片(pian)根(gen)部壓力油的作(zuo)用(yong)下(xia),葉片(pian)頂(ding)部(bu)貼緊在(zai)定子內(nèi)表面(mian)上(shang),於是(shi)兩(liang)相(xiang)鄰葉片(pian)、配油(you)盤、定子和轉(zhuǎn)子間便形(xing)成了(le)壹個(gè)(ge)個(gè)(ge)密封的工(gong)作腔(qiang)。當(dāng)(dang)轉(zhuǎn)子按逆(ni)時(shí)針方向(xiang)旋轉(zhuǎn)時(shí),圖右(you)側(cè)(ce)的葉(ye)片(pian)向外(wai)伸(shen)出(chu),密封工(gong)作腔(qiang)容(rong)積(ji)逐漸增(zeng)大,產(chǎn)(chan)生(sheng)真空(kong),於是(shi)通(tong)過(guo)吸(xi)油(you)口(kou)6和(he)配油(you)盤5上(shang)窗口(kou)將油吸(xi)入(ru)。而(er)在(zai)圖的左側(cè)(ce)。葉片(pian)往裏(li)縮進(jìn)(jin),密封腔(qiang)的容(rong)積(ji)逐漸縮小,密封腔(qiang)中(zhong)的油(you)液經(jīng)配油(you)盤另壹(yi)窗(chuang)口和壓油(you)口1被(bei)壓出(chu)而輸(shu)出(chu)到系(xi)統(tǒng)(tong)中去(qu)。這種(zhong)泵在(zai)轉(zhuǎn)子轉(zhuǎn)壹轉(zhuǎn)過程(cheng)中(zhong),吸(xi)油(you)壓(ya)油(you)各壹次,故稱單(dan)作用(yong)泵。轉(zhuǎn)子受到徑向(xiang)液壓不(bu)平(ping)衡(heng)作用(yong)力,故又稱非平(ping)衡(heng)式泵,其(qi)軸(zhou)承(cheng)負(fù)載較(jiao)大。改(gai)變定子和轉(zhuǎn)子間的偏(pian)心量(liang),便可(ke)改變泵的排(pai)量(liang),故這種(zhong)泵都是(shi)變量(liang)泵。
二(er)、意大利(li)ATOS雙(shuang)作用(yong)葉(ye)片(pian)泵的工(gong)作原理
它(ta)的作(zuo)用(yong)原(yuan)理和(he)單(dan)作用(yong)葉(ye)片(pian)泵相(xiang)似(si),不(bu)同(tong)之(zhi)處只在(zai)於定子表面(mian)是(shi)由兩(liang)段長(chang)半(ban)徑圓(yuan)弧(hu)、兩(liang)段短半(ban)徑圓(yuan)弧(hu)和(he)四段過渡(du)曲線八(ba)個(gè)部(bu)分組(zu)成(cheng),且(qie)定子和轉(zhuǎn)子是同(tong)心的。在(zai)圖示轉(zhuǎn)子順(shun)時(shí)針方向(xiang)旋轉(zhuǎn)的情(qing)況下(xia),密封工(gong)作腔(qiang)的容(rong)積(ji)在(zai)左上(shang)角(jiao)和右(you)下(xia)角(jiao)處逐漸增(zeng)大,為(wei)吸(xi)油(you)區(qū)(qu),在(zai)左下(xia)角(jiao)和右(you)上(shang)角(jiao)處逐漸減(jian)小,為(wei)壓油(you)區(qū)(qu);吸(xi)油(you)區(qū)(qu)和壓油(you)區(qū)(qu)之(zhi)間有壹(yi)段封油(you)區(qū)(qu)把它(ta)們隔開。這種(zhong)泵的轉(zhuǎn)子每轉(zhuǎn)壹轉(zhuǎn),每個(gè)(ge)密封工(gong)作腔(qiang)完(wan)成吸(xi)油(you)和(he)壓(ya)油(you)動(dòng)作各兩(liang)次,所(suo)以(yi)稱為(wei)雙(shuang)作用(yong)葉(ye)片(pian)泵。泵的兩(liang)個(gè)吸(xi)油(you)區(qū)(qu)和兩(liang)個(gè)壓(ya)油區(qū)(qu)是徑向(xiang)對(duì)(dui)稱的,作(zuo)用(yong)在(zai)轉(zhuǎn)子上(shang)的液壓力徑向(xiang)平(ping)衡(heng),所(suo)以(yi)又(you)稱為(wei)平衡(heng)式葉片(pian)泵。
雙(shuang)作用(yong)葉(ye)片(pian)泵的瞬(shun)時(shí)流量是(shi)脈(mai)動(dòng)的,當(dāng)(dang)葉片(pian)數(shù)為(wei)4的倍(bei)數(shù)時(shí)脈(mai)動(dòng)率(lv)小。為(wei)此,雙(shuang)作用(yong)葉(ye)片(pian)泵的葉(ye)片(pian)數(shù)壹般都取12或(huo)16。
意大利(li)ATOS葉片(pian)泵的管理要點(diǎn)(dian)除需防幹(gan)轉(zhuǎn)和過(guo)載(zai)、防吸(xi)入(ru)空(kong)氣(qi)和(he)吸(xi)入(ru)真(zhen)空(kong)度(du)過大外(wai),還(hai)應(yīng)(ying)註意(yi):
1.泵轉(zhuǎn)向改(gai)變,則(ze)其(qi)吸(xi)排(pai)方(fang)向也改變?nèi)~(ye)片(pian)泵都有規(guī)定的轉(zhuǎn)向,不(bu)允許反(fan)。因?yàn)?wei)轉(zhuǎn)子葉槽有傾斜,葉(ye)片(pian)有倒(dao)角(jiao),葉片(pian)底部與排(pai)油(you)腔(qiang)通(tong),配油(you)盤上(shang)的節(jié)(jie)流(liu)槽和(he)吸(xi)、排(pai)口(kou)是按既定轉(zhuǎn)向設(shè)(she)計(jì)。可逆(ni)轉(zhuǎn)的葉(ye)片(pian)泵必(bi)須(xu)專門(men)設(shè)(she)計(jì)。
2.葉片(pian)泵裝(zhuang)配 配油(you)盤與定子用(yong)定位(wei)銷(xiao)正確(que)定位(wei),葉片(pian)、轉(zhuǎn)子、配油(you)盤都不(bu)得(de)裝(zhuang)反,定子內(nèi)表面(mian)吸(xi)入(ru)區(qū)(qu)部分最(zui)易磨損,必(bi)要時(shí)可將其(qi)翻轉(zhuǎn)安裝(zhuang),以(yi)使(shi)原吸(xi)入(ru)區(qū)(qu)變?yōu)?wei)排(pai)出(chu)區(qū)(qu)而繼續(xù)使(shi)用(yong)。
3.拆(chai)裝(zhuang) 註意(yi)工(gong)作表面(mian)清(qing)潔(jie),工(gong)作時(shí)油液應(yīng)(ying)很(hen)好過(guo)濾(lv)。
4. 葉片(pian)在(zai)葉槽中(zhong)的間(jian)隙(xi)太(tai)大會(huì)(hui)使(shi)漏泄(xie)增(zeng)加,太(tai)小則葉(ye)片(pian)不(bu)能自由伸縮,會(huì)導(dǎo)致工(gong)作失常(chang)。
5.葉(ye)片(pian)泵的軸(zhou)向間隙(xi) 對(duì)(dui)ηv影響很(hen)大。1)小(xiao)型(xing)泵-0.015~0.03mm2)中(zhong)型泵-0.02~0.045mm
6.油(you)液的溫(wen)度(du)和(he)粘(zhan)度(du) 壹(yi)般不(bu)宜(yi)超過(guo)55℃,粘(zhan)度(du)要求(qiu)在(zai)17~37mm2/s之(zhi)間。粘(zhan)度(du)太(tai)大則(ze)吸(xi)油(you)困難;粘(zhan)度(du)太(tai)小則漏泄(xie)嚴(yán)(yan)重(zhong)。作(zuo)為(wei)泵產(chǎn)(chan)品(pin),葉片(pian)泵更(geng)多(duo)地指(zhi)滑(hua)片(pian)泵。葉(ye)片(pian)泵幾(ji)乎全部指(zhi)滑(hua)片(pian)泵。
產(chǎn)(chan)品(pin)實(shí)物(wu)如下(xia)圖(tu)所(suo)示:
