VICKERS威(wei)格士(shi)電(dian)磁閥的(de)常見(jian)故(gu)障VICKERS電(dian)磁閥的(de)用(yong)途電(dian)磁閥用(yong)於(yu)液體(ti)和(he)氣體(ti)管路(lu)的(de)開(kai)關控(kong)制,是(shi)兩位DO控(kong)制。壹(yi)般(ban)用於(yu)小(xiao) 型管道的(de)控(kong)制。電(dian)動(dong)閥用(yong)於(yu)液體(ti)、氣(qi)體(ti)和(he)風系(xi)統(tǒng)管道介(jie)質(zhi)流量(liang)的(de)模擬(ni)量(liang)調(diào)(tiao)節(jié),是(shi)AI控(kong)制。在(zai)大型閥門和(he)風系(xi)統(tǒng)的(de)控(kong)制中(zhong)也可以(yi)用電(dian)動(dong)閥做(zuo)兩位開(kai)關控(kong)制。電(dian)磁閥只(zhi)能(neng)用(yong)作開(kai)關量,是DO控(kong)制,只(zhi)能(neng)用(yong)於(yu)小(xiao)管道控(kong)制,常見(jian)於(yu)DN50及(ji)以(yi)下(xia)管道,往(wang)上(shang)就(jiu)很少(shao)了。電(dian)動(dong)閥可以(yi)有(you)AI反饋(kui)信(xin)號(hao),可以(yi)由DO或AO控(kong)制,比較(jiao)見於(yu)大(da)管道和(he)風閥等(deng)。1.開(kai)關形(xing)式電(dian)磁閥通(tong)過(guo)線圈(quan)驅動(dong),只(zhi)能(neng)開(kai)或關,開(kai)關時動(dong)作時間短(duan)。電(dian)動(dong)閥的(de)驅動(dong)壹般(ban)是用電(dian)機(ji),開(kai)或關動(dong)作完成(cheng)需(xu)要(yao)壹(yi)定(ding)的(de)時(shi)間模擬(ni)量(liang)的(de),可以(yi)做調(diào)(tiao)節(jié)。2.工(gong)作性(xing)質(zhi)電(dian)磁閥壹(yi)般(ban)流通系(xi)數(shù)很小,而(er)且(qie)工(gong)作壓(ya) 力(li)差很小。比如(ru)壹(yi)般(ban)25口徑的(de)電(dian)磁閥流(liu)通(tong)系(xi)數(shù)比15口徑的(de)電(dian)動(dong)球(qiu)閥小(xiao)很多VICKERS電(dian)磁閥的(de)主要(yao)特點(dian)(1)外漏(lou)堵絕,內(nèi)漏易控(kong),使用(yong)安全(quan)。內(nèi)外泄(xie)漏(lou)是危及(ji)安全(quan)的(de)要(yao)素(su)。其它(ta)自(zi)控(kong)閥通(tong)常將閥桿伸(shen)出,由(you)電(dian)動(dong)、氣動(dong)、液動(dong)執(zhí)(zhi)行機(ji)構(gou)控(kong)制閥芯(xin)的(de)轉(zhuan)動(dong)或移動(dong) 。這都(dou)要(yao)解決(jue)長期動(dong)作閥桿動(dong)密封(feng)的(de)外(wai)泄漏(lou)難(nan)題;唯(wei)有(you)電(dian)磁閥是(shi)用(yong)電(dian)磁力(li)作用於(yu)密封(feng)在(zai)電(dian)動(dong)調(diào)(tiao)節(jié)閥隔磁套管內(nèi)的(de)鐵(tie)芯(xin)完成(cheng),不(bu)存(cun)在(zai)動(dong)密封(feng),所(suo)以(yi)外漏易堵(du)絕。電(dian)動(dong)閥力(li)矩(ju)控(kong)制不(bu)易 ,容(rong)易產(chǎn)生內(nèi)漏,甚至拉(la)斷(duan)閥桿頭部(bu);電(dian)磁閥的(de)結構(gou)型式(shi)容(rong)易控(kong)制內(nèi)泄漏(lou),直至降為(wei)零(ling)。所以(yi),電(dian)磁閥使用(yong)特別安全(quan),尤(you)其(qi)適(shi)用(yong)於(yu)腐(fu)蝕性(xing)、有(you)毒或高低溫(wen)的(de)介(jie)質(zhi)。(2)系(xi)統(tǒng)簡(jian)單(dan), 便(bian)接電(dian)腦(nao),價格低謙(qian)。電(dian)磁閥本身結構(gou)簡(jian)單(dan),價格(ge)也低,比起調(diào)(tiao)節(jié)閥等(deng)其(qi)它(ta)種(zhong)類執(zhí)(zhi)行器易於(yu)安裝(zhuang)維護。更顯(xian)著(zhu)的(de)是(shi)所組成(cheng)的(de)自(zi)控(kong)系(xi)統(tǒng)簡(jian)單(dan)得多,價格(ge)要(yao)低(di)得多。由於(yu)電(dian)磁閥是(shi)開(kai)關 信(xin)號(hao)控(kong)制,與(yu)工(gong)控(kong)計算(suan)機(ji)連接十分方便(bian)。在當(dang)今(jin)電(dian)腦(nao)普(pu)及,價(jia)格大幅下(xia)降(jiang)的(de)時(shi)代(dai),VICKERS威(wei)格士(shi)電(dian)磁閥的(de)的(de)優(yōu)(you)勢(shi)就(jiu)更加明(ming)顯(xian)。(3)動(dong)作快遞(di),功(gong)率微(wei)小,外形(xing)輕巧(qiao)。電(dian)磁閥響應時間可以(yi)短(duan)至幾個(ge) 毫(hao)秒(miao),即使是(shi)先(xian)導(dao)式(shi)電(dian)磁閥也可以(yi)控(kong)制在(zai)幾十毫(hao)秒(miao)內(nèi)。由於(yu)自(zi)成(cheng)回路(lu),比之其它(ta)自(zi)控(kong)閥反(fan)應(ying)更靈敏(min)。設(she)計得當?shù)?de)電(dian)磁閥線(xian)圈(quan)功率(lv)消耗很低,屬(shu)節(jié)能(neng)產(chǎn)品;還可做(zuo)到只(zhi)需(xu)觸(chu)發(fā)(fa)動(dong)作, 自動(dong)保持(chi)閥位(wei),平(ping)時壹(yi)點(dian)也不耗(hao)電(dian)。電(dian)磁閥外(wai)形(xing)尺(chi)寸小,既(ji)節(jié)省空間,又(you)輕巧(qiao)美(mei)觀(guan)。(4)調(diào)(tiao)節(jié)精(jing)度受(shou)限,適用(yong)介(jie)質(zhi)受(shou)限。電(dian)磁閥通(tong)常只(zhi)有(you)開(kai)關兩種(zhong)狀(zhuang)態(tài),閥芯(xin)只(zhi)能(neng)處於(yu)兩個(ge)極限位置(zhi),不(bu)能連續(xù)調(diào)(tiao)節(jié),(力(li)圖突破(po)的(de)新(xin)構(gou)思(si)不(bu)少(shao),但還都(dou)處於(yu)試驗(yan)試用(yong)階(jie)段(duan))所(suo)以(yi)調(diào)(tiao)節(jié)精(jing)度還受(shou)到壹定(ding)限制。電(dian)磁閥對介質(zhi)潔凈(jing)度有(you)較(jiao)高要(yao)求(qiu),含顆粒狀(zhuang)的(de)介(jie)質(zhi)不能(neng)適用,如(ru)屬(shu)雜(za)質(zhi) 須先(xian)濾(lv)去(qu)。另(ling)外(wai),粘稠狀(zhuang)介質(zhi)不能(neng)適用,而(er)且(qie),特定(ding)的(de)產(chǎn)品適用的(de)介(jie)質(zhi)粘度範圍(wei)相(xiang)對較(jiao)窄(zhai)。(5)型號(hao)多(duo)樣,用(yong)途廣(guang)泛(fan)。電(dian)磁閥雖有(you)先天不(bu)足(zu),優(yōu)(you)點(dian)仍(reng)十分突出,所以(yi)就(jiu)設計成(cheng)多(duo)種(zhong) 多樣的(de)產(chǎn)品,滿(man)足(zu)各(ge)種(zhong)不同的(de)需(xu)求,用(yong)途極為廣泛。電(dian)磁閥技(ji)術的(de)進(jin)步也都(dou)是圍(wei)繞(rao)著(zhe)如(ru)何克(ke)服先(xian)天不(bu)足(zu),如(ru)何更(geng)好(hao)地發(fā)(fa)揮(hui)固(gu)有(you)優(yōu)(you)勢(shi)而(er)展(zhan)開(kai)。FESTO電(dian)磁閥是(shi)用(yong)來控(kong)制流(liu)體(ti)方(fang)向(xiang)的(de)自(zi)動(dong) 化基(ji)礎(chu)元(yuan)件,屬於(yu)執(zhí)(zhi)行器;通(tong)常用(yong)於(yu)機(ji)械(xie)控(kong)制和(he)工(gong)業(yè)(ye)閥門上(shang)面,對介質(zhi)方向(xiang)進行(xing)控(kong)制,從(cong)而(er)達(da)到對閥門開(kai)關的(de)控(kong)制。工(gong)作原理(li)電(dian)磁閥裏有(you)密閉的(de)腔(qiang),在不(bu)同位(wei)置(zhi)開(kai)有(you)通孔,每個(ge)孔 都(dou)通向(xiang)不同(tong)的(de)油(you)管,腔(qiang)中間(jian)是閥,兩面是(shi)兩塊(kuai)電(dian)磁鐵(tie),哪面(mian)的(de)磁鐵(tie)線圈(quan)通電(dian)閥體(ti)就(jiu)會被吸(xi)引到哪邊,通(tong)過(guo)控(kong)制閥體(ti)的(de)移(yi)動(dong)來擋(dang)住或漏出不同(tong)的(de)排(pai)油的(de)孔,而(er)進(jin)油孔是(shi)常開(kai)的(de),液壓(ya) 油(you)就(jiu)會進入(ru)不(bu)同(tong)的(de)排(pai)油管,然後通(tong)過(guo)油的(de)壓(ya)力(li)來推動(dong)油缸(gang)的(de)活塞(sai),活塞(sai)又帶動(dong)活塞(sai)桿,活塞(sai)桿帶動(dong)機(ji)械(xie)裝(zhuang)置(zhi)動(dong)。這樣通(tong)過控(kong)制電(dian)磁鐵(tie)的(de)電(dian)流(liu)通斷(duan)就(jiu)控(kong)制了(le)機(ji)械(xie)運動(dong)。美國(guo)威(wei)格士(shi) VICKERS電(dian)磁閥從(cong)原理(li)上(shang)分為三(san)大(da)類:1)直動(dong)式電(dian)磁閥:原理(li):通(tong)電(dian)時(shi),電(dian)磁線(xian)圈(quan)產(chǎn)生電(dian)磁力(li)把關閉件從閥座(zuo)上(shang)提(ti)起(qi),閥門打(da)開(kai);斷(duan)電(dian)時(shi),電(dian)磁力(li)消失,彈(dan)簧把關閉件壓(ya)在(zai)閥座(zuo)上(shang) ,閥門關閉。特點(dian):在真(zhen)空、負壓(ya)、零(ling)壓(ya)時(shi)能(neng)正(zheng)常工(gong)作,但通徑壹般(ban)不超(chao)過25mm。2)分步直動(dong)式電(dian)磁閥:原理(li):它(ta)是(shi)壹種(zhong)直動(dong)和(he)先導(dao)式(shi)相(xiang)結合的(de)原理(li),當(dang)入(ru)口與(yu)出(chu)口沒(mei)有(you)壓(ya)差時, 通電(dian)後,電(dian)磁力(li)直接把先(xian)導(dao)小(xiao)閥和(he)主閥關閉件依(yi)次(ci)向(xiang)上(shang)提(ti)起(qi),閥門打(da)開(kai)。當(dang)入(ru)口與(yu)出(chu)口達(da)到啟動(dong)壓(ya)差時,通電(dian)後,電(dian)磁力(li)先(xian)導(dao)小(xiao)閥主閥下(xia)腔(qiang)壓(ya)力(li)上(shang)升(sheng),上(shang)腔(qiang)壓(ya)力(li)下(xia)降(jiang),從(cong)而(er)利(li)用壓(ya) 差把主閥向(xiang)上(shang)推開(kai);斷(duan)電(dian)時(shi),先導(dao)閥利(li)用(yong)彈(dan)簧力或介質(zhi)壓(ya)力(li)推動(dong)關閉件,向(xiang)下(xia)移(yi)動(dong),使閥門關閉。特點(dian):在零(ling)壓(ya)差或真空、高壓(ya)時(shi)亦(yi)能(neng)可*動(dong)作,但功率(lv)較(jiao)大,要(yao)求(qiu)必(bi)須水(shui)平(ping)安裝(zhuang)。 3)先導(dao)式(shi)電(dian)磁閥:原理(li):通(tong)電(dian)時(shi),電(dian)磁力(li)把先(xian)導(dao)孔打(da)開(kai),上(shang)腔(qiang)室壓(ya)力(li)迅(xun)速(su)下(xia)降(jiang),在(zai)關閉件周圍(wei)形(xing)成(cheng)上(shang)低下(xia)高(gao)的(de)壓(ya)差 ,流體(ti)壓(ya)力(li)推動(dong)關閉件向(xiang)上(shang)移動(dong),閥門打(da)開(kai);斷(duan)電(dian)時(shi),彈(dan)簧力把 先(xian)導(dao)孔關閉,入(ru)口壓(ya)力(li)通(tong)過(guo)旁(pang)通(tong)孔迅(xun)速(su)腔(qiang)室在關閥件周圍(wei)形(xing)成(cheng)下(xia)低(di)上(shang)高的(de)壓(ya)差,流體(ti)壓(ya)力(li)推動(dong)關閉件向(xiang)下(xia)移(yi)動(dong),關閉閥門。特點(dian):流體(ti)壓(ya)力(li)範(fan)圍(wei)上(shang)限較(jiao)高,可任(ren)意安裝(zhuang)(需定(ding)制) 但必(bi)須滿(man)足(zu)流體(ti)壓(ya)差條(tiao)件。2.電(dian)磁閥從(cong)閥結構(gou)和(he)材料(liao)上(shang)的(de)不(bu)同與(yu)原理(li)上(shang)的(de)區(qū)(qu)別,分為六(liu)個(ge)分支小(xiao)類:直動(dong)膜片結構(gou)、分步直動(dong)膜片結構(gou)、先(xian)導(dao)膜片結構(gou)、直動(dong)活塞(sai)結構(gou)、分步直動(dong) 活塞(sai)結構(gou)、先(xian)導(dao)活塞(sai)結構(gou)。VICKERS威(wei)格士(shi)電(dian)磁閥的(de)常見(jian)故(gu)障如(ru)下(xia):應(ying)從(cong)以(yi)下(xia)幾方(fang)面排(pai)查:
1、電(dian)磁閥接線頭(tou)松動(dong)或線頭脫落(luo),電(dian)磁閥不(bu)得電(dian),可緊固線(xian)頭。
2、電(dian)磁閥線(xian)圈(quan)燒(shao)壞(huai),可拆(chai)下(xia)電(dian)磁閥的(de)接線,用(yong)萬用表測量(liang),如(ru)果(guo)開(kai)路(lu),則電(dian)磁閥線(xian)圈(quan)燒(shao)壞(huai)。原因(yin)有(you)線圈(quan)受(shou)潮(chao),引起(qi)絕緣不(bu)好(hao)而(er)漏(lou)磁,造(zao)成(cheng)線(xian)圈(quan)內(nèi)電(dian)流(liu)過大而(er)燒(shao)毀,因此(ci)要(yao)防(fang)止雨水(shui)進(jin)入(ru)電(dian)磁閥。此(ci)外(wai),彈(dan)簧過硬,反作用力過大(da),線(xian)圈(quan)匝數(shù)太少(shao),吸(xi)力不夠(gou)也可使得線圈燒(shao)毀。緊急處理時(shi),可將線圈上(shang)的(de)手動(dong)按(an)鈕由(you)正常工(gong)作時的(de)“0”位(wei)打(da)到“1”位,使得閥打(da)開(kai)。
3、電(dian)磁閥卡(ka)?。弘?dian)磁閥的(de)滑(hua)閥套與(yu)閥芯(xin)的(de)配(pei)合間隙(xi)很?。ㄐ?xiao)於(yu)0.008mm),壹(yi)般(ban)都(dou)是單(dan)件裝(zhuang)配,當有(you)機(ji)械(xie)雜質(zhi)帶入(ru)或潤(run)滑油太少(shao)時,很容易卡(ka)住。處理方(fang)法可用(yong)鋼絲(si)從頭(tou)部(bu)小(xiao)孔捅(tong)入(ru),使其(qi)彈(dan)回。根本的(de)解決(jue)方法是(shi)要(yao)將電(dian)磁閥拆(chai)下(xia),取(qu)出(chu)閥芯(xin)及閥芯(xin)套,用CCI4清洗,使得閥芯(xin)在閥套內(nèi)動(dong)作靈活。拆(chai)卸時應(ying)註意各(ge)部(bu)件的(de)裝(zhuang)配順序及外(wai)部(bu)接線位(wei)置(zhi),以(yi)便(bian)重新(xin)裝(zhuang)配及接線正(zheng)確(que),還要(yao)檢(jian)查(zha)油(you)霧器噴(pen)油(you)孔是(shi)否(fou)堵塞(sai),潤(run)滑油是否足(zu)夠(gou)。
4、漏氣(qi):漏氣會(hui)造(zao)成(cheng)空氣壓(ya)力(li)不(bu)足(zu),使得強制閥的(de)啟閉困(kun)難(nan),原因(yin)是(shi)密封(feng)墊(dian)片損壞(huai)或滑閥磨(mo)損而(er)造(zao)成(cheng)幾個(ge)空腔(qiang)竄氣(qi)。在(zai)處理切(qie)換(huan)系(xi)統(tǒng)的(de)電(dian)磁閥故(gu)障(zhang)時,應(ying)選(xuan)擇(ze)適(shi)當?shù)?de)時(shi)機(ji),等(deng)該電(dian)磁閥處於(yu)失(shi)電(dian)時(shi)進行處理,若(ruo)在(zai)壹(yi)個(ge)切(qie)換(huan)間(jian)隙(xi)內(nèi)處理不(bu)完,可將切換系(xi)統(tǒng)暫(zan)停(ting),從容(rong)處理。